MANUFACTURING
BUSINESS
We are a specialized jig manufacturer that designs and manufactures specialized jigs and tools for domestic and overseas manufacturing and processing industries. We meet our customers' needs with our four strengths: outstanding 3D design capabilities, ultra-precision machining capabilities using state-of-the-art equipment, reliable assembly and inspection capabilities, and outstanding on-the-spot response capabilities.
2D/3D Design
We provide precise and efficient fixture solutions by utilizing our design department, design facilities, and 2D/3D design technology. We aim not only to create high-quality fixtures, but also to pioneer the future of manufacturing.
Design Division
DEPARTMENT
We aim to provide optimal designs to meet our customers' needs, taking advantage of our rich experience and track record of over 50 years as a specialized jig manufacturer. Our staff of 11 people will handle everything from proposing jig concepts to discussing specifications and detailed design.
Design Facilities
EQUIPMENT
AUTO CAD (2D) 8 units
Solid Works (3D) 14 units
We are equipped with CAD that supports both 2D and 3D design.
●2D design (example)
Below is a sample.
Jig name
Crankshaft machining jig
Onboard machinery
Horizontal 4-axis machining M/C [3 axes (X.Y.Z) + 1 axis (B)]
Outline
Jig capable of machining multiple types of cylinders from 2 to 4 cylinders by changing setups.
Jig name
Cylinder block machining jig
Onboard machinery
Horizontal 5-axis machining M/C [3 axes (X.Y.Z) + 2 axes (A.B)]
Outline
Jig that can be used for future workpieces with the setup specification of the child jig.
●3D design (example)
Below is a sample.
Tool name
Cylinder block machining jig
Onboard machinery
Horizontal 4-axis machining M/C [3 axes (X.Y.Z) + 1 axis (B)]
Outline
Jig for line boring that requires high accuracy.
Automatic workpiece transfer by robot.
Tool name
Turbine housing machining jig
Onboard machinery
Horizontal 5-axis machining M/C [3 axes (X.Y.Z) + 2 axes (A.B)]
Outline
Jig that enables processing from multiple directions and process consolidation.
3D Design
3D DESIGN
There are many advantages to designing jigs in 3D. For example, as shown in the image below, 3D makes it possible to accurately check for tool interference, which is difficult and time-consuming to verify in 2D. By expressing slopes and curves that are difficult to express in 2D, you can verify the flow of cutting chips, experience the ease or difficulty of manufacturing parts, and their strength at the design stage. Of course, numerical verification such as strength calculations can also be performed using dedicated functions.
Tool Simulation
Machining interference check